Metallurgical Industry · Aerospace and Defense
Performance

+20%

increase in performance

FocusOperational Excellence · Planning · Maintenance · DataTimelineDiagnostic 2 wks · Project 8 wks

Project objective: +10% in productivity in under 8 weeks

Results

+20%
Productivity
+44%
Unit production
+23%
Tons produced
+86%
Production orders
+120%
Team effectiveness

Context and challenge

A reference industrial group across the entire metals preparation chain, from processing and remelting raw materials to manufacturing high-value parts for the aerospace and naval sectors. The melting and ingot-production unit was suffering severe performance degradation: falling volumes, significant raw-material losses and erosion of internal technical knowledge, critical against competition. The challenge: in under 8 weeks, stop the decline, eliminate defects and increase volumes by at least 10%.

Approach and impact

Planning and sequencing

Complete process restructuring for greater operational fluidity and better use of resources.

Agile organization

A new organization geared to execution speed and goal achievement.

Reinforced performance management

Tools and targeted follow-up for active management and team engagement.

Maintenance model

Practices and tools to raise equipment reliability and reduce interruptions.

Data, Systems and AI tools

Digital solutions for real-time performance management and more assertive decisions.

*Selected project result. Gains vary depending on context, maturity and scope.

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